Sunday, March 21, 2010

Kawasaki Concours Valve Cover - Well Seal Replacement

I spent today taking the Conc apart again so I could pull the valve cover to check and replace the spark plug well seals. The original seals, and dowel pins which align the seals, were in place. The seals had lost their springiness which was allowing oil to splash into the spark plug tubes. The most tedious part of this job was cleaning the old gasket maker material from the grooves in the valve cover where the seals sit.

I didn't use any sealant on the new seals but I made sure they were in place when I got the valve cover pushed back on. I also didn't replace the dowel pins since they seemed to be press-fit in place and there wasn't anything wrong with them. I cleaned and tightened the spark plug wire connections at the plugs and the coils while I was in there. I took the bike out for a run and it gets up and goes just fine.

I noticed the bike was missing the coolant reservoir cover on the bottom fairing in front. I thought I might have forgot to reinstall it last time - but I think what happened is that it vibrated loose because I didn't tighten the two screws that hold it in place. I am fabricating a cover using some scrap plastic, fiberglass mesh and ABS glue. A new OEM cover is 30 or 40 bucks...so I'll see if my homemade one does the job.

It's amazing how much time I can spend fiddling around with this bike - but I'm learning and it's better than watching TV, mindlessly eating or aimlessly surfing the web. I didn't refer to any instructions or manuals today other than to check the torque values for some of the critical bolts. I spent a quite a bit of time fitting screws back into the fairings and side pockets. Using the screw map that came with Murph's screw kit will be a big time saver.

I still want to repair the crack in the upper fairing, install the Murph screw kit, and install the knee savers peg lowering kit when that arrives. I was thinking about replacing the spliced main fuel line - had my hemostats ready - but I decided against it since I put in a full day anyway and can image it could take a lot of futzing to get the new line on the carb bank and I'm not sure about ever getting a clamp on that line given the access. The splice I put in there is working fine.

Right now the bike is good to go and I hope to take it for a ride tomorrow after I install the coolant reservoir cover and make sure those screws are good and tight.

Monday, March 15, 2010

I'm Going to Get Good At Taking This Thing Apart


When I adjusted the valves on the Concours I noticed there was a bit of oil in a couple of the spark plug wells. I was focused on the valve adjustment and didn't stop to research what might cause oil to blow into those wells. Now I know - and I'm going to end up taking the fairings, gas tank, etc off so I can remove the valve cover and replace the well seals and alignment dowels. Either those seals are worn, out of alignment because the dowels are missing, or it's possible whoever had the valve cover off before me didn't reinstall the seals or the dowel pins. I won't know for sure until I take it apart again. I'd read that you should make sure the dowels don't fall out when you pull the cover (which I did), but I didn't bother to make sure the dowels or seals were installed to begin with. I just assumed all the parts were in place when I started.

A couple of tablespoons of oil blowing into the spark plug wells on to the exterior of the plugs isn't that big a deal (it's been doing that for at least 1200 miles and maybe a lot longer) but as more oil blows in there it could eventually cause an electrical problem since the spark plug cables/connectors aren't designed to be immersed in oil.

Sunday, March 14, 2010

Valve Adjustment / Carb Synch - Complete

I spent about 20 hours this weekend installing the highway pegs, fender extender, replacing spark plugs, adjusting valves and synching the carbs on the Connie.

The hardest part of the job was taking all the stuff off to actually get to the valve adjusting nut/screws. I took pictures and had labels and containers to keep the various small pieces in some sort of order - and to remember how to reassemble things.


The valve adjustment itself takes about an hour - plus several hours to take stuff off so you can adjust the valves. I set the intakes (the rear ones - by the air box) to .006 inch and the exhausts (the front ones - by the exhaust pipes) to .008 inch. It helps to remove the feeler gage from the set and bend it slightly so you can slip it easily in between the screw and the valve stem. There are 16 valves to adjust - 2 intake and 2 exhaust for each cylinder. Access to get a screwdriver, wrench and torque wrench in there is a little tight but do-able. Getting the valve cover off is a bit of a challenge because it's a tight squeeze. The gasket stayed with the cover, and it's reusable so that's nice. I put a little silicone in the cutouts.


Carb Synch II
Originally uploaded by Jack Crossen
The carb synch is a piece of cake compared to the valve clearance. The trickiest part is getting the 4 vacuum lines off the carbs and then getting them back on. The vacuum from the four carbs were pretty close to each other anyway - but I turned the three adjusting screws a little just to see if I could get them closer. The tool itself looks pretty impressive and it came from England so I think it's pretty cool. The mechanic and books say you should synch the carbs after adjusting the valves - so I did it.

The only disappointing thing was that by the time I was done it was fairly late Sunday afternoon - and the weather wasn't all that nice, so I didn't have a chance to ride much. On the plus side - the bike is ready for long trips when it warms up - and I don't have to think about the valve adjustment for another 6,000 miles. I think it will go quite a bit quicker next time now that I know how to remove the various bits and pieces.


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Problems -
Stripped a screw head that was recessed inside a hard plastic heat shield. Had to hack saw behind it to get the cover off and then use a vice grips to get it out. The fairing and heat shield screws are a problem in general on this bike. They are soft phillips heads - and there are a lot of them of various lengths. When my piggy bank is replenished I think I might spring for one of Murphs Stainless Steel Screw Kits with allen heads. That kit comes with a map to show which length screw goes where - which will be very useful.

I took off the pulse cover since I was going by the book. The gasket almost came off intact - but not quite. Scraping the old gasket off took about 30 minutes but I had a new one ready to install so it wasn't a big deal. Next valve adjustment I might use the bump-the-starter method of getting the cam lobes in the right position and won't have to take that cover off again.

Schucks has fuel hose but no fittings. Autozone has no fittings either. Carquest sold me a plastic fitting from a Holley carb kit for 2 bucks so I could splice into the fuel line and run the engine with the tank off for the carb synch.

Main fuel line sprung a leak near the end. I think I may have damaged it pulling it off. I spliced in a new piece of fuel line since replacing the fuel hose looked like it would require pulling the carburetors and the air-box (although you might be able to do it with a pair of hemostats - but once you pull the hose off the carb-bank there's no going back). This was about my 18th hour of motorcycle maintenance and I didn't feel like jumping on that. That spliced fuel line should work fine and a new one will have to wait along with pulling the front fairing to fix the crack, flushing the brake fluid and changing the coolant.

One of the rubber grommets on the frame that support the gas tank fell off when I was reinstalling the tank. Didn't realize it was off until I was buttoning everything up and noticed the gas tank was rocking from side to side. Had to take off - the 5 hoses, electrical connector and bolts to put the grommet back in place.

One of the California fuel tank vacuum hoses had a leak. There's a lot of rubber hoses on this bike for emissions control. Luckily Schucks had a piece I could use as a replacement.
Overall things went as well as I could of expected. The bike runs a lot better and I think I will be getting better mileage. I'm not sure if it's the new plugs, the valve adjustment or the carb synch - or all three that helped.

Wednesday, March 10, 2010

I Love Getting Packages

My Carbtune, Plugs, Feeler Gage and some stuff from Murphs was waiting
for me when I got home today.

I'll be in the garage this weekend - learning about valve adjustments
and carb synchronizing and installing whatever is in the box from
Murphs.

Sunday, March 07, 2010

At Least I'm Starting to Smell Like a Mechanic

The Kawasaki Concours has an active owners group called naturally the Concours Owners Group (COG) which has an active and useful forum. There are also lots of suppliers of after-market and original equipment parts - one of the favorites being Murphs' Kits owned by a Concours rider.

I ordered the Kneesavers peg lowering kit, a replacement left footpeg bracket, highway bars and a fender extender from Murph. The peg lowering kit drops the pegs 1 1/2 inch and includes Goldwing GL1800 foot pegs. I need the replacement bracket to replace the cracked and welded one - that weld may hold forever but I don't want to take a chance that it will break when I'm standing up on the pegs. The highway bars will give me a chance to change leg/knee position and help on those longer trips. The fender extender provides additional protection to prevent the radiator from being struck by rocks and road crud kicking off the front tire. I want to get that bike ready for longer trips when the warm weather comes. My plan is to install the above items, replace the plugs, check/adjust valves and synch the carbs within the next couple of weeks - or shortly after my Carbtune shows up from England.

I spent a good part of the weekend fiddling with motorcycle stuff and riding. I found out the scale weight of this Concours is 680 pounds. The owners manual says the dry weight is 595 pounds. Go figure. I'm ready to transfer the title once I get the Bill of Sale and mileage statement from the previous owner in California.

I lucked out and found the previous owner of the KZP at home - and he was happy to fill out the form for the state stating what I paid for that bike, so I don't have to pay a couple of hundred extra in "use/sales" tax.

I changed the rear drive oil in the Concours. The oil fill plug was on tight and I finally figured out the wrench from my old 1978 shaft drive Yamaha fit the oil fill plug so I added that Yamaha wrench to the Kawasaki's tool kit.

I cleaned the air filter with some kerosene I bought at the Co-op in Marysville (that stuff is fairly hard to find). I also cleaned the chain on the KZP with kerosene - and decided next time I'll wear some rubber gloves to keep from totally drying out my skin. I used some of the gear oil as chain lube to see how that works. I was using PJ1 Blue Label Chain Lube and then switched to Dupont Multi-Use Lubricant - but the chain had picked up a lot of road crud. I lubed the chain with some gear oil this time because I want to see how much crud sticks to that compared to those sticky lubricants I was using.

I spilled kerosene on my boot, while doing the cleaning, so I have that distinct sweet smell that you may recognize if you've been around jet engines or other places where they use kerosene as a solvent or a fuel. I like it and think it would make a good men's cologne... the downside is it may only work if you are trying to attract other men. I also learned from the internets that some old-timers used kerosene as an additive when washing their cars. I used some of the gear oil/kerosene on the chrome and other parts of the KZP and it looks pretty good. Another plus with finding the kerosene is I also have some fuel for my Optimus No.00 camp stove if I want to make a cup of tea in the backyard or something like that.

I greased the swing arm on the Concours. Had to get a 90 degree adapter for my grease gun from Autozone to get on the fittings.

The Sportster didn't need anything so I just rode it.

Friday, March 05, 2010

A Little More Serious Wrenching

I've been doing my own basic maintenance - engine oil, transmission oil, filters, plugs, chain/belt tensioning etc. but I'm going to try some more involved maintenance on a motorcycle after I get my Morgan Carbtune carburetor synchronizer. The adjustment sounds pretty straightforward - there are three screws - one for carbs 1 and 2, one for 3 and 4 and one for synching 1 and 2 to 3 and 4. With the Carbtune you see the vacuum on all 4 carbs and it uses stainless rods for measuring the vacuum rather than mercury or some other liquid that might get sucked into the carb.

My main goal is to check and adjust the valve clearance on the Concours. Talking to a mechanic at a local shop led me to believe that I should also synch the carbs after the valve adjustment - so I ordered that tool.

It doesn't sound too hard other than you have to remove plastic fairings, hoses, wires, gas tank and be careful about following written instructions. The local independent motorcycle shop wants about 500 bucks plus parts cost. Since it takes so long to take off the fairings they figure it makes sense to only offer a major tune up which includes -

  • Change oil
  • Replace oil filter
  • Replace or service air filter
  • Check and adjust valves
  • Replace spark plugs
  • Check and adjust ignition timing (if applicable)
  • Clean or replace points (if applicable)
  • Replace coolant if needed (if applicable)
  • Synchronize carburetors or throttle bodies (if applicable)
  • Set idle mixture (if applicable)
  • Set idle speed
  • Adjust timing belt tension (if applicable)
  • Adjust any fuel injection sensors (if applicable)
  • Replace fuel filter
  • Lubricate all cables
  • Adjust clutch
  • Adjust throttle cables
  • Flush brake fluid and bleed system
  • Adjust brakes (if applicable)
  • Clean drive chain (if applicable)
  • Adjust primary drive (if applicable)
  • Lubricate and adjust drive chain/belt (if applicable)
  • Change shaft drive oil (if applicable)
  • Set tire pressures
  • Inspect all lighting and safety equipment
  • Lube all locks and pivot points
  • Check and adjust steering head bearings
  • 4 gas exhaust analysis
  • Road test

That's not a bad deal if you don't want to fiddle with it yourself, or are mechanically challenged, but I figure it will be a learning experience - plus I like to know that I did it right, or at least what I did wrong. This bike has nut and screw type valve adjusters so I don't have to buy valve shims which is a plus.

There's also a lot of information on the web, since this bike has been around since 1986 without a lot of changes, that may be useful in addition to a shop manual. The valve check/adjustment is done at 6000 mile intervals so it's something you'd do maybe once a year if you ride like me.

Not to over-generalize, but I don't have a lot of confidence in motorcycle service places, or other people's maintenance techniques/schedules, and prefer to do any maintenance I can myself.

I changed the oil and filter on this Concours shortly after I got it home and the washer that separates the spring from the oil filter rubber grommets had not been reinstalled. That washer has a tendency to stick to the old filter and get thrown away - unless you look at the diagram in the service manual and realize you're missing a part. The problem is without the washer the spring tends to chew up the rubber part of the filter and little pieces of rubber aren't good for keeping oil passages clear. Luckily in my case the rubber was intact - just torn up. I dug through a used washer/nut/bolt bin at Bent Bike for about 30 minutes before I found a replacement - but you couldn't beat the price - free. None of the local auto-parts or hardware store had that weird size metric washer and Kawasaki wants 3 bucks for a 30 cent washer...plus the dealership that's open on Sunday is about an hour away.

The first time I looked at the air filter on my Sportster it looked like some insects had been chewing on the paper - there wasn't any shredded paper, just lots of little holes in the filter. Luckily I only rode it home about 20 miles and not in any dirty air before that check.

Many many years ago I took a Honda 350 to the dealership to have the oil changed because I knew a mechanic there and I wasn't sure about doing it myself. I noticed the engine felt kind of hot on my first ride. I got off to check and realized the oil drain plug hadn't been tightened - it had fallen out and the oil had drained from the engine. That was the last time I ever took a motorcycle to a shop.

I figure if I take it nice and slow I can get this job done without breaking too much stuff in the process or burning down my garage (you have to run your bike with the gas tank removed to sync the carbs...which sounds like a possible fire hazard if the temporary fuel lines aren't secure). Maybe I'll invest in a new fire extinguisher before I start this project.

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Just rambling...

Some people like to keep their vehicles really dirty - sort of as a status symbol maybe? I like to wash/detail vehicles fairly regularly since it gives me an opportunity to look closely at what might be ready to fall off, getting rusty, ready to break or already broken. It seems particularly critical for a motorcycle since if the wrong piece falls off you might be going down.

I get to ride the Concours onto a truck scale to get it's official weight tomorrow. I should say I have to pay 10 bucks to do that in order to register it in Washington. Not really sure what the point is but the lady at the DOL told me I need the scale weight to get a title and registration. California titles don't have the scale weight on them. I'd never noticed that before but the KZP Washington title says it's scale weight is 360 pounds. The owners manual says the dry weight is 595 pounds so I guess I don't know what scale weight means - but you gotta have it.

I also get to drive out in the country to the guy's house that I bought the KZP from so he can sign a form that says what I paid for the bike. He gave me a signed Bill of Sale but the DOL thinks the bike is worth about 2.3 times what I paid for it. I'd be happy to sell it to them if they would pay me that. The bottom line is I have to pay tax on the transaction and it's a couple of hundred dollars more tax if we use their estimation of fair market value rather than what I paid for it.

I'm glad I have something to do with my free time - lot of fun - lots to learn, and the riding part hasn't gotten old and probably never will.

Wednesday, February 24, 2010

It Was So Windy My Helmet Blew Off

This map shows my actual trip. I didn't make it for any of my motel reservations but I did ride 1222 miles up the coast from Southern California to Everett, Washington this week.


View San Luis Obispo to Everett - MC Trip in a larger map

My flight out of San Francisco was delayed because of fog and rain. I didn't get to San Luis Obispo until 3 pm and wasn't on the road until after 4 pm. With a new (to me) bike, the rain and the darkening sky the 100 mile trip to Big Sur was out of the question. I stayed in Cambria, California the first night. This is what it looked like out my back window -
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and this is what it looked like looking in my front window -

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I was pretty tired at the end of a long day. Got up at 4 am to catch my flight out of Seattle. I went out on the bike after dark to go to the grocery store and when I got back to park it I didn't have the kickstand all the way extended and I dropped it. I've found out the hard way that the Connie has a 2-position kickstand - the first position is useful if you want to lay the bike on it's side and the second position is for actually keeping the bike upright.

Luckily I ejected myself away from the 600 plus pound cycle as it fell so I only ended up with a skinned knee. I was almost the only person at the motel but also lucky for me there was a guy backing his car out who stopped and helped me pick the bike up before too much gas spilled out - very nice of him.

He jumped out of his SUV to help me and said, "what do you want me to do?" and I said, "I'm not sure I've never done this before." He was like a Hercules and we righted the 600 plus pound Connie in a second. I don't think I could have got it back up on my own without bending or breaking something on the bike or myself.

I spent the evening removing the broken foot peg, and mounting bracket, and wiring them together with bailing wire and then reinstalling. I rode with that broken foot peg and bracket until I found a welding shop in Southern Oregon that repaired it for twenty bucks. The Kawasaki dealers I stopped at didn't have the parts.

Monday morning I left Cambria and headed up the coast on Highway 1 to Pacifica.

I stopped for breakfast at Deetjen's Big Sur Inn. This is where I originally wanted to spend Sunday night. I have an 80 dollar credit there to use when we/I go back.

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I had a bowl of oatmeal and walked around the area to check it out for next time.

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I headed up the coast from Big Sur and eventually to Pacifica to spend the night with my sister and her family. It was a nice Monday and as you can tell from the pictures - pretty sunny/warm weather. This was the last day for that...


Tuesday I left Pacifica early in the rain. Rode through San Francisco morning rush hour traffic up and over the Golden Gate. My intent was to ride 348 miles to Klamath, California. The weather and roads were not in my favor. The parts of Highway 1 and 101 near the coast in California are what I consider "technical" roads. They have lots of up and down grades, curves, traffic, deer, elk, tree leaves/needles, water, wind, sand, mud, bark, speedy logging trucks, slow moving trucks, on-coming and side traffic. Probably not the best thing that my tires were pretty bald and the brake light was stuck on...but hey this is supposed to be an adventure.

I had to pull the plug on the day's ride in Arcada, California about 300 miles north of Pacifica. There were hard side gusts in heavy traffic and the bike is a little top heavy to begin with. My helmet did actually blow off - my bike at a gas station. The face shield popped off but other than that it survived the blow just fine. This photo is typical of that day's weather -

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One of the nice things about riding a motorcycle is that you are out in the open and people can stop and talk with you. I met an 80 something year old lady beside the road in an isolated area of Northern Cali while I was stretching my legs. She had come out to get her mail from the mail box. We had an interesting conversation about looking down to find stuff, her days growing up on a ranch in Oakland (her Spanish dad wanted boys and ended up with 6 girls...who worked the ranch just as hard as boys would of), and mortality. Her husband is in heaven and she isn't sure how much longer until she joins him. We agreed that any day is as good as any other day to die - the way of the warrior, or a Christian...or a Buddhist for that matter.

A little farther up the road I stopped to stretch and get a picture of these cool mossy trees.

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A guy in a delivery van stopped and told me he likes Kawasaki's. He had one when he was younger. We talked about the beauty of the area and how nice it is to be on a two lane road where people accept the fact that they have to drive slow (as opposed to being on the freeway where people are constantly trying to get ahead of each other....not getting anywhere - just ahead of someone). On the remote parts of 101 you can't pass so if there's a slow moving vehicle in front of you - you just chill. Speaking of which - I'm really glad I had my wool Norwegian sweater because it was almost hypothermic-like chilly on the passes near the coast with the cold wind and rain.

From Arcata California I rode up the coast to Florence Oregon. Just after crossing into Oregon I saw a welding shop that looked like they might be willing, and able, to weld a broken peg and bracket.

P1010186

The guys working here were really nice.

P1010187

It was cool to see all the old tools, new tools, iron, anvil, etc. they had in this shop. You don't really see blacksmith shops anymore - or places that are willing to do small jobs to fix lawnmowers, bicycles, motorcycles. We are more a remove and replace, or just discard it, rather than fix it society nowadays. The guys in this shop agreed that there is a great deal of satisfaction in being able to fix things.

I continued my trip up the coast with my newly repaired peg. It had been raining since I left San Francisco but as I rolled into the south end of Florence, Oregon there was a gully washer/flash flood type rain storm.

P1010198

I sat under a gas station awning for awhile but it didn't let up so I darted across the street to a motel. The Park Motel and Cabins is one of those Mom and Pop Motels with knotty pine, refrig, microwave and TV you see on the Oregon Coast. 48 bucks a night. This is a picture I took looking out my window after the rain had subsided.

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The desk-clerk gave me a tip on a place called the Nature's Corner Cafe that had good breakfasts. I had the potato/tofu/veggie fry - it was tasty and nice to have something hot since I'd been eating peanut butter, bagels and trail mix.

From Florence I meandered up the coast to Seaside on Thursday.

Jeans under rain pants on long distance rides in the cool/cold and rain are not the best. Cotton doesn't hold heat and the evaporative action makes you colder. I stopped at a store called Bimore, which is big in Oregon, because someone told me they might have high tech long underwear. I picked up some cheap acrylic sweat pants and then later found some hunter's fleece pants to wear under my rain pants. When I left the store my bike wouldn't start.

Nothing - it would turn over, completely dead. I kicked the kick stand up and down a few times and clicked the kill switch off and on and it fired. I was worried what would happen the next time I shut off the engine.

The best part of the trip to Seaside was the apple dumpling? (baked apple in a pie crust) I got fresh out of the oven at a roadside fruit and vegetable stand. The lady used a Granny Smith apple - cored and peeled, covered in a pie crust in sort of a tulip shape, and baked. Drizzled apple pie warm syrup over the top. It tasted like brown sugar, cinnamon, maybe some honey and whatever other spices go in an apple pie. I had the hot apple cider, a crunchy Pink Lady and the baked apple...yum. She was playing classical music on the radio - it was nice and warm inside. Nice break and my bike fired right up after the stop. I think I may have just not held the starter button long enough before.

In Seaside I stayed at the Sandy Cove Inn for 50 dollars a night off-season rate. It was really nice. Lot's of decorations and it smelled really good. There is little grocery across the street that's open from 6 am to 9 pm and it's about a block and a half from the beach.

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I thought this car had an interesting array of bumper stickers...

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You can enlarge it on the Flickr page but the one on the right says, "destined to be an old lady with no regrets." Like it...

I think the silhouette of the fat guy is funny and what if the Hokey Pokey really is what it's all about?

On Friday I made a slow trip up to Astoria and then over to Longview and then zipped up I-5 and home. Sort of zipped, considering it was raining pretty good and the Friday traffic on the interstate was pretty bad in spots.

The trip was a lot of fun, sort of a survival trek at times with the wind and rain, getting used to a new bike ergonomics, the traffic - and other times just lovely with the sun and ocean and huge old trees. I can't wait to take the Connie out for her next trek.

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Note to self - I'm going to get some highway bars fitted before my next long jaunt. At times my knees, hips, thighs were so sore, stiff I could barely straighten them out to keep the bike upright when I stopped. It's interesting getting off and on that bike when you are cold and stiff...sort of a hop and skip mount to get on and a lift your leg with your arms to get off. As long as I stopped to shake out the muscles and took some Tylenol I was okay. It would be a lot better on a warm day too - but having something to stretch my legs out a little on the bike would make traveling a lot more comfortable.

Sunday, February 21, 2010

Motorcycle Trip Highway 1 to 101 - CA, OR, WA

Time is flying by - it's already time to go. I'm going to be riding through some rain here and there if the weather forecasts are correct. My bags are packed and I'm ready to go. Yes!

Tonight Big Sur, Monday Pacifica, Tuesday Klamath, Wednesday Seaside, Thursday Tacoma, Friday Everett. At least that's the plan - we'll see if things go according to plan.

Next time I'm going to have a tent and sleeping bag so I can take a little more time, but this time is going to be just fine.


View San Luis Obispo To Everett in a larger map

Wednesday, February 17, 2010

Edgar



This is a fairly rare moment when Edgar is relaxing. He's usually retrieving one of his toys so you can throw it again. We have to put the toys away around 8 pm so we can have a break. I'd read that Toy Fox Terriers like to play but I didn't realize until we got Edgar how much they like to play. The first thing he wants to do when I get home is fetch his rope or ball and he'll keep doing that until you stop throwing it.

If you don't play with him he turns into a Diablo...



Tuesday, February 16, 2010

California Dreamin / On The Road


I'm flying to San Luis Obispo, California Sunday and riding a motorcycle back home to Everett, Washington. The motorcycle I'm picking up is a 2001 Kawasaki Concours similar to the stock photo on the right.

From San Luis Obispo I plan to take the Pacific Coast Highway 1 north. My first day will be a pretty short ride since my flight arrives at 1:10 pm and I'm not sure how long it will be before I'm on the road. I plan to spend Sunday night in the Big Sur area.

Monday I'll stop and see Colleen and family in Pacifica. Tuesday ride up 101 and stay in Klamath in Northern California. Wednesday continue on 101 through Oregon to stay in Seaside Oregon. Thursday I'll head East, then North on I-5 and home to Everett.



View San Luis Obispo To Everett in a larger map



It's about a 1180 mile trip -

Sunday - San Luis Obispo to Deetjens Inn at Big Sur - 101 miles
Monday - Big Sur to Pacifica - 138 miles
Tuesday - Pacifica to Ravenwood Motel Klamath CA. - 348 miles
Wednesday - Klamath to Sandy Cove Inn at Seaside OR. - 368 miles
Thursday - Seaside to Tacoma WA. - 168 miles
Friday - Tacoma to Everett - 66 miles

It's been 30 years since I rode my motorcycle on California's Pacific Coast highway, and I've never ridden a motorcycle up the Oregon coast so this will be like a whole new trip for me. I'm really looking forward to this trip as a bit of adventure.

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- this article is about the place I plan to stay at in Big Sur. I like hippy stuff and this place sounds cool. It was built by a Norwegian immigrant named Helmut Deetjen and his wife Helen in the 1930's. It was one of the first road houses on Highway 1. The inn is run as a non-profit now and is on the National Register of Historic Places.

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I bumped this blog post back to the top because I'm using it as a trip planner.

I'm really wondering what this trip is going to be like this time of year. Could be pretty chilly riding along the coast but I've been practicing riding locally in rainy/chilly weather and I think I have the clothing pretty well figured out at least for short trips in the local area. I'll find out if that experience translates into longer distances next week.

I have a warm riding suit, leather jacket and pants, neck warmer/buff, waterproof gloves, waterproofed leather boots, waterproof boot covers, rain coat, thick denim jeans, rain pants and a full face helmet. As long as the weather stays mid 40's or above I'm good. Once it gets below that I can still ride - just have to stop every so often for a cup of coffee and to warm up.

I did a 230 mile trip Around Hood Canal last November, which may be comparable to the California/Oregon coast trip weather this time of year - fairly cool, high humidity, probably some rain and wind. I was starting to shiver at the end of that ride as the temperature dropped below 50 so I'm bringing some warmer clothing this time around. I was riding my Sportster with no windshield or fairing last November. The Connie I'm riding this time has a taller (25.5 inch) after-market windshield and fairings, so that should help.

I'm really excited to see how my theories of how this trip will go turn out in practice. I'm trying to balance planning/preparation/expectations to ensure I'm not taking any unacceptable risks with the idea that enjoying a trip requires a bit of the attitude that whatever happens will be perfect in some spiritual sense or if you aren't into that sort of thing - at least an educational opportunity.

Monday, February 15, 2010

Motorcycle Travel Costs

I'm curious to know how my "hugging the coast" motorcycle trip next week works out cost-wise; for future planning purposes.

I was assuming you could travel for 100/day fairly easily, so it will be interesting to see how close that estimate is.

My 6 day 1200 mile trip includes three motel stays. So lodging works out to about $40/day for the trip. I'll use about 30 gallons of gas so that is $15/day. That leaves me with $45/day for food and incidentals. I'm assuming my actual food cost will be less since my dining plans include peanut butter sandwiches, fruits, nuts, soymilk, juice and coffee.

I'm spending 2 nights with family and the last night at home so it works out to be similar to a road trip of alternating days of camping and staying in motels.

If a person was retired or worked part time they could spend six months on the road traveling by motorcycle for 18K. (I'm trying to figure out how much money I need if/when I retire...and keeping my fingers crossed, working out, eating healthy foods - hoping that my health holds up to allow me to be out and about in my advanced years)

You could take a lot of trips by car, airplane, train or boat for that much money of course so it all depends on what you prefer. A several month cruise falls into that range if you go the cheapest berthing on a cruise line and less if you are more adventurous and would ride on a cargo ship. A road trip by car with some camping thrown in would be similar. You can get rail passes...so there's all kinds of ways to get off the couch.

The motorcycle travel estimate is a bit of an oversimplification since it doesn't include the one-time costs for a motorcycle, tax/title, accessories and clothing - or the ongoing cost of motorcycle maintenance/oil/tires and insurance/licensing. A motorcycle set up for touring runs anywhere from about 3,000 to 30,000. I'm pretty confident 1000 dollars a year would cover the ongoing costs if you do the routine maintenance yourself.

All in all it seems like a fairly inexpensive way to travel and a wonderful bargain when you consider how much fun it is just to ride a motorcycle...no matter where you are going.

Saturday, February 13, 2010

Motorcycle Show in Downtown Everett - May 16th

Everett will have some cool bikes on the streets on May 16th. Looking forward to checking it out.

Friday, February 12, 2010

BBC - Celtic Connections 2010 - Natalie Merchant

Very cool singer.

Her new album was seven years in the making and is based on poetry set to many different musical styles.

BBC - Celtic Connections 2010 - Natalie Merchant

She's giving a talk at TED2010 today that should be interesting.

I've always liked her style. Got to see her at Marymoor a few years ago and it was a great concert.

Thursday, February 04, 2010

Summer Road Trip - No Interstates

I'm contemplating a 2000 mile road trip this summer. My goal is to stay off the Interstate Highways and travel through some scenic parts of the Western U.S. during some nice hot days. Traveling the two lane highways adds a bit over 200 miles to the round-trip compared to driving on I-90.


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Sunday, January 31, 2010

One Way To Lube a Motorcycle Clutch Cable

I've been thinking about how to shoot some lubricant into the clutch cable on my Kaw P19. I don't know if it really needs any lube but I've been riding in the rain so I thought it wouldn't hurt.

You can buy a special lubricator tool like this one, but I'm sort of cheap and I've seen people using those with a fair amount of mess/spray coming out rather going in the cable. I thought about going to the drugstore to see if I could buy a syringe with a long needle, but wasn't sure if that would work. I ended up using a ziplock baggie with one corner cut open and taped with electrical tape around the end of the cable.

Put enough of your favorite cable lube in the corner of the baggie to cover the cable where it enters the sheath. I used a combination of 3 in 1 oil, 20-50 Mobil One, Autozone general purpose spray lube and some extra virgin olive oil (just kidding about the last one). I wanted something that was thin enough to enter the cable and not drag then it gets cold - but with a little more lubricating ability than WD40. I think any lubricating oil that isn't too thick when it gets cold would be fine.

It might be obvious but you have to remove the cable from the clutch lever before you tape on the baggie. To do that you loosen the middle cable adjuster, which is in front of the engine, by unlocking the locking nut and screwing the adjuster barrel in (clockwise). Loosening the locking nut takes two 12 MM open end wrenches. Or one 12 MM and one 1/2 inch in my case since I couldn't find two 12 MM wrenches and I have about ten 1/2 inch wrenches.

You also have to loosen the thumb wheel on the clutch lever cable and screw that adjuster in until you have enough slack to release the cable from the clutch lever. There's a groove cut into the threaded portion of the clutch lever adjuster that you line up to free the cable (it's a lot clearer when you look at it). You might need to use a small flat head screwdriver to gently pry the cable end piece from the clutch lever.

The baggie method is generally a gravity feed - but I didn't want to wait around while lube hopefully dripped through the cable. If you capture a little air in the baggie and ziplock it closed, you can carefully squeeze it to force the lube through the cable. Make sure you have something to catch dripping oil underneath the middle adjuster and the point where your clutch cable enters the engine. Squeeze the baggie until the lube comes out the other end and your done.

Pretty much done anyway. You have to put the cable back in the lever and unscrew the middle and upper adjuster until your clutch feels right. Once your happy with the feel of the lever tighten the lock nut on the middle adjuster and the thumb wheel on the clutch lever. I try to set the middle adjuster so the clutch lever adjustment is threaded about halfway in so I can fine tune it either way at the lever by hand and not have to use wrenches to mess with the middle adjuster.

There are some measurements given for lever free play (1/8 inch) but basically you want the clutch to start disengaging with about 1/4 lever pull (you can feel it). You want the clutch to completely disengage when you pull the lever in (so you aren't grinding gears/trying to hold your bike from creeping forward when it's stopped in gear) and completely engage when you release the lever (so the clutch plates don't slip and burn out).

Probably a good idea to do some stops and starts in a non-congested area to make sure the clutch friction zone is where you like it before taking off in traffic. Slow speed riding is really dependent on using the friction zone and small changes can throw you off if you're used to a certain sweet spot.

Wednesday, January 20, 2010

It's a Little Snowy in New York

I've been hanging around Binghamton, New York this week. It's a nice area - home of Rod Serling, Johnny Hart creator of the BC comic strip, Binghamton University, six antique carousels and the Spiedie. The city is located at the confluence of the Susquehanna and Chenango rivers.

I had some good homemade pasta at the Little Venice Restaurant. The Little Venice started business 64 years ago in 1946 so you know it has something going for it.

It's about 31 F this morning with some light snow - but it doesn't feel nearly as cold as when it gets to 31 in the Seattle area. I wish I had some more time to explore the area - maybe a visit some spring, summer, or fall when the leaves are changing color.

Sunday, January 10, 2010

Nice Weekend

It was in the 50's Saturday and Sunday. I got the outdoor Christmas lights put away, cut up the Christmas tree to put in the recycle bin and rode my Sportster 150 miles; 50 miles on Saturday and 100 miles today - not bad for the first part of January.

Saturday was sunny and I was able to ride comfortably with a sweater, gloves and jeans. Sunday was cloudy and a little windy so I rode with my leather jacket, gloves and over-pants.

I rode the Snohomish River Road, Old Snohomish-Monroe Road and Ben Howard Road to Sultan then headed up to Goldbar and then back west to Kayak Point Park which is about a 104 mile trip. The bike used just under 2 gallons of gas.



I'm averaging about 1000 miles a month on two wheels. On a monthly basis that is about 320 miles commuting and 680 miles just tooling around. I still haven't taken an overnight trip because of time/work/vacation/weather constraints but there are plenty of nice places to ride in this area and I'm looking forward to some longer trips this summer.

Thursday, January 07, 2010

Traveling on $100 a Day

As I wait for the planet to tilt back toward the sun I've been daydreaming about taking extended trips on the Blue Highways of America. At one time I thought a Travels with Charley setup - just me and my dog tooling around the USA in a camper, would be a good way to go.

My recent obsession with motorcycles, and the price of gasoline, has made me think a trip on a two wheeler might be the way to go. I used to think about a bicycle but that seems too slow right now - and a little on the masochistic side when I think about the people I saw riding bicycles across the middle of Montana last summer.

I'm thinking 10 gallons of gasoline a day at about $3/gallon, $15 for food, $15 for miscellaneous (campground fees, laundry, shower, oil, stove fuel, maint) might be a fair estimate.

For $60/day I could travel 300 miles each day sleeping outside for a few days and then check into a motel every 3 or 4 days to clean up, wash clothes, get a good nights sleep, log-on etc.

It's a really rough guess. I don't think I'd really want to travel 300 miles every day; depending on where I was it might make more sense to not travel at all, more than 300 miles, or less than 300 miles and just spend my time stopping to look at/experience anything that looked interesting. Can't think of how many times I've passed something on a trip where I thought, "that looks interesting but I don't have time to stop or turn back to check it out." It sounds nice to slow down and have all the time I wanted to take to just wander around.

I plan to try it out this summer with some shorter trips over highway 20 the North Cascades Highway maybe drifting up to Canada and over to Montana at some point.

I'm still trying to figure out the right vehicle. The Sportster is fun but has very little carrying capacity for camping gear. It is also fairly tiring for long rides without a windshield or fairing. It would work if I only wanted to stay in motels and drive short distances - or if I want to get a rack/sissy bar that I can strap a bag on. It gets 50 mpg and with a 4.5 gallon tank has a good range. The KZ has a lot of carrying capacity but isn't as fuel efficient - with a 4 gallon tank and a range of only about 100 miles in stop and go conditions. I think I have to buy a different motorcycle.

Or I have to remember what it was like when I was 17 and drove my Honda 350 hundreds of miles around Montana over the Going-To-The-Sun Highway in Glacier Park and up the Cooke City Highway into Yellowstone Park...plus just tooling around in the big open spaces. It didn't have a windshield, rack or saddle bags and would vibrate enough at certain speeds that you couldn't use the mirrors, but none of that seemed to be a problem, so my idea that I need the "perfect" motorcycle to get out and go may just be an excuse.

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I really like the idea of one of these Concours motorcycles though and I may end up selling my two to end up with this one. Or maybe keep all three - Sportster for short trips in nice weather, KZP semi-beater for winter/commuting and then the Connie (or the newer GTR14) for road trips.

The Concours seems to be a good bang for your buck sport touring motorcycle, reading the owners comments they seem to be quite happy. I see new ones on E-Bay for a little over 10K and some slightly used ones like this one on Craigslist in S.F. for 4K 2003 Kawasaki Concours (trade?). I wonder what the weather would be like for a ride from San Francisco to Everett this weekend...?

Tuesday, January 05, 2010

Riding in The Rain

When I took a Motorcycle Safety Training course at the San Diego Naval base many years ago the instructor said he never rode in the rain. I thought that was pretty good advice, and really not much of a problem to accomplish in San Diego.

San Diego is pretty dry, with an average of 10.3 inches of rain a year; an average of about 3.6 days per month with some precipitation - ranging from one day in June, July, August and September to seven days in February and March. That small amount of rain tends to leave the roads pretty slippery for a 2 wheeler since it isn't enough to wash away the oil from cars. On average, there are about 263 sunny days per year in San Diego so there's plenty of days to ride without having to venture out in the rain.

My experience riding in Columbus Montana was somewhat similar with about 14 inches of precipitation per year - 69 days with any measurable precipitation, and an average of 202 sunny days, per year. The difference in Montana is that some of the precipitation is in the form of snow and some of those sunny days can be below freezing.

Everett, Washington is a different sort of place with an average annual rainfall of 37 inches which is spread out over an average of 148 days with measurable precipitation.

If I stuck with the "no riding in the rain" rule I'd end up not riding - 43 days in San Diego, 69 days in Montana and 148 days in Everett. The comparison with Montana isn't fair though since there's probably 148 days where there's either snow on the ground or it's so cold that you wouldn't want to ride a 2 wheeler.

The nice thing about Everett is that even though it gets some rain, it generally isn't that cold. Snow is fairly rare here and the average monthly low temperature is never below freezing so most days are okay for riding. I wouldn't want to spend much time on the busy Interstate Highways around here in the rain, particularly at night - but for my daily sixteen mile 35 mph commute - riding in the rain is fun.