I didn't use any sealant on the new seals but I made sure they were in place when I got the valve cover pushed back on. I also didn't replace the dowel pins since they seemed to be press-fit in place and there wasn't anything wrong with them. I cleaned and tightened the spark plug wire connections at the plugs and the coils while I was in there. I took the bike out for a run and it gets up and goes just fine.
"Everyday's a gamble, I figure if I wake up in the mornin' I'm a winner."
Granny (From The Beverly Hillbillies)
Sunday, March 21, 2010
Kawasaki Concours Valve Cover - Well Seal Replacement
I didn't use any sealant on the new seals but I made sure they were in place when I got the valve cover pushed back on. I also didn't replace the dowel pins since they seemed to be press-fit in place and there wasn't anything wrong with them. I cleaned and tightened the spark plug wire connections at the plugs and the coils while I was in there. I took the bike out for a run and it gets up and goes just fine.
Monday, March 15, 2010
I'm Going to Get Good At Taking This Thing Apart

When I adjusted the valves on the Concours I noticed there was a bit of oil in a couple of the spark plug wells. I was focused on the valve adjustment and didn't stop to research what might cause oil to blow into those wells. Now I know - and I'm going to end up taking the fairings, gas tank, etc off so I can remove the valve cover and replace the well seals and alignment dowels. Either those seals are worn, out of alignment because the dowels are missing, or it's possible whoever had the valve cover off before me didn't reinstall the seals or the dowel pins. I won't know for sure until I take it apart again. I'd read that you should make sure the dowels don't fall out when you pull the cover (which I did), but I didn't bother to make sure the dowels or seals were installed to begin with. I just assumed all the parts were in place when I started.
Sunday, March 14, 2010
Valve Adjustment / Carb Synch - Complete
The carb synch is a piece of cake compared to the valve clearance. The trickiest part is getting the 4 vacuum lines off the carbs and then getting them back on. The vacuum from the four carbs were pretty close to each other anyway - but I turned the three adjusting screws a little just to see if I could get them closer. The tool itself looks pretty impressive and it came from England so I think it's pretty cool. The mechanic and books say you should synch the carbs after adjusting the valves - so I did it.
Problems -
Stripped a screw head that was recessed inside a hard plastic heat shield. Had to hack saw behind it to get the cover off and then use a vice grips to get it out. The fairing and heat shield screws are a problem in general on this bike. They are soft phillips heads - and there are a lot of them of various lengths. When my piggy bank is replenished I think I might spring for one of Murphs Stainless Steel Screw Kits with allen heads. That kit comes with a map to show which length screw goes where - which will be very useful.Overall things went as well as I could of expected. The bike runs a lot better and I think I will be getting better mileage. I'm not sure if it's the new plugs, the valve adjustment or the carb synch - or all three that helped.
I took off the pulse cover since I was going by the book. The gasket almost came off intact - but not quite. Scraping the old gasket off took about 30 minutes but I had a new one ready to install so it wasn't a big deal. Next valve adjustment I might use the bump-the-starter method of getting the cam lobes in the right position and won't have to take that cover off again.
Schucks has fuel hose but no fittings. Autozone has no fittings either. Carquest sold me a plastic fitting from a Holley carb kit for 2 bucks so I could splice into the fuel line and run the engine with the tank off for the carb synch.
Main fuel line sprung a leak near the end. I think I may have damaged it pulling it off. I spliced in a new piece of fuel line since replacing the fuel hose looked like it would require pulling the carburetors and the air-box (although you might be able to do it with a pair of hemostats - but once you pull the hose off the carb-bank there's no going back). This was about my 18th hour of motorcycle maintenance and I didn't feel like jumping on that. That spliced fuel line should work fine and a new one will have to wait along with pulling the front fairing to fix the crack, flushing the brake fluid and changing the coolant.
One of the rubber grommets on the frame that support the gas tank fell off when I was reinstalling the tank. Didn't realize it was off until I was buttoning everything up and noticed the gas tank was rocking from side to side. Had to take off - the 5 hoses, electrical connector and bolts to put the grommet back in place.
One of the California fuel tank vacuum hoses had a leak. There's a lot of rubber hoses on this bike for emissions control. Luckily Schucks had a piece I could use as a replacement.
Wednesday, March 10, 2010
I Love Getting Packages
for me when I got home today.
I'll be in the garage this weekend - learning about valve adjustments
and carb synchronizing and installing whatever is in the box from
Murphs.
Monday, March 08, 2010
Sunday, March 07, 2010
At Least I'm Starting to Smell Like a Mechanic
Friday, March 05, 2010
A Little More Serious Wrenching
- Change oil
- Replace oil filter
- Replace or service air filter
- Check and adjust valves
- Replace spark plugs
- Check and adjust ignition timing (if applicable)
- Clean or replace points (if applicable)
- Replace coolant if needed (if applicable)
- Synchronize carburetors or throttle bodies (if applicable)
- Set idle mixture (if applicable)
- Set idle speed
- Adjust timing belt tension (if applicable)
- Adjust any fuel injection sensors (if applicable)
- Replace fuel filter
- Lubricate all cables
- Adjust clutch
- Adjust throttle cables
- Flush brake fluid and bleed system
- Adjust brakes (if applicable)
- Clean drive chain (if applicable)
- Adjust primary drive (if applicable)
- Lubricate and adjust drive chain/belt (if applicable)
- Change shaft drive oil (if applicable)
- Set tire pressures
- Inspect all lighting and safety equipment
- Lube all locks and pivot points
- Check and adjust steering head bearings
- 4 gas exhaust analysis
- Road test
That's not a bad deal if you don't want to fiddle with it yourself, or are mechanically challenged, but I figure it will be a learning experience - plus I like to know that I did it right, or at least what I did wrong. This bike has nut and screw type valve adjusters so I don't have to buy valve shims which is a plus.
Wednesday, February 24, 2010
It Was So Windy My Helmet Blew Off
View San Luis Obispo to Everett - MC Trip in a larger map
Tuesday I left Pacifica early in the rain. Rode through San Francisco morning rush hour traffic up and over the Golden Gate. My intent was to ride 348 miles to Klamath, California. The weather and roads were not in my favor. The parts of Highway 1 and 101 near the coast in California are what I consider "technical" roads. They have lots of up and down grades, curves, traffic, deer, elk, tree leaves/needles, water, wind, sand, mud, bark, speedy logging trucks, slow moving trucks, on-coming and side traffic. Probably not the best thing that my tires were pretty bald and the brake light was stuck on...but hey this is supposed to be an adventure.
I had to pull the plug on the day's ride in Arcada, California about 300 miles north of Pacifica. There were hard side gusts in heavy traffic and the bike is a little top heavy to begin with. My helmet did actually blow off - my bike at a gas station. The face shield popped off but other than that it survived the blow just fine. This photo is typical of that day's weather -
One of the nice things about riding a motorcycle is that you are out in the open and people can stop and talk with you. I met an 80 something year old lady beside the road in an isolated area of Northern Cali while I was stretching my legs. She had come out to get her mail from the mail box. We had an interesting conversation about looking down to find stuff, her days growing up on a ranch in Oakland (her Spanish dad wanted boys and ended up with 6 girls...who worked the ranch just as hard as boys would of), and mortality. Her husband is in heaven and she isn't sure how much longer until she joins him. We agreed that any day is as good as any other day to die - the way of the warrior, or a Christian...or a Buddhist for that matter.
A little farther up the road I stopped to stretch and get a picture of these cool mossy trees.
A guy in a delivery van stopped and told me he likes Kawasaki's. He had one when he was younger. We talked about the beauty of the area and how nice it is to be on a two lane road where people accept the fact that they have to drive slow (as opposed to being on the freeway where people are constantly trying to get ahead of each other....not getting anywhere - just ahead of someone). On the remote parts of 101 you can't pass so if there's a slow moving vehicle in front of you - you just chill. Speaking of which - I'm really glad I had my wool Norwegian sweater because it was almost hypothermic-like chilly on the passes near the coast with the cold wind and rain.
From Arcata California I rode up the coast to Florence Oregon. Just after crossing into Oregon I saw a welding shop that looked like they might be willing, and able, to weld a broken peg and bracket.
The guys working here were really nice.
It was cool to see all the old tools, new tools, iron, anvil, etc. they had in this shop. You don't really see blacksmith shops anymore - or places that are willing to do small jobs to fix lawnmowers, bicycles, motorcycles. We are more a remove and replace, or just discard it, rather than fix it society nowadays. The guys in this shop agreed that there is a great deal of satisfaction in being able to fix things.
I continued my trip up the coast with my newly repaired peg. It had been raining since I left San Francisco but as I rolled into the south end of Florence, Oregon there was a gully washer/flash flood type rain storm.
I sat under a gas station awning for awhile but it didn't let up so I darted across the street to a motel. The Park Motel and Cabins is one of those Mom and Pop Motels with knotty pine, refrig, microwave and TV you see on the Oregon Coast. 48 bucks a night. This is a picture I took looking out my window after the rain had subsided.
The desk-clerk gave me a tip on a place called the Nature's Corner Cafe that had good breakfasts. I had the potato/tofu/veggie fry - it was tasty and nice to have something hot since I'd been eating peanut butter, bagels and trail mix.
From Florence I meandered up the coast to Seaside on Thursday.
Jeans under rain pants on long distance rides in the cool/cold and rain are not the best. Cotton doesn't hold heat and the evaporative action makes you colder. I stopped at a store called Bimore, which is big in Oregon, because someone told me they might have high tech long underwear. I picked up some cheap acrylic sweat pants and then later found some hunter's fleece pants to wear under my rain pants. When I left the store my bike wouldn't start.
Nothing - it would turn over, completely dead. I kicked the kick stand up and down a few times and clicked the kill switch off and on and it fired. I was worried what would happen the next time I shut off the engine.
The best part of the trip to Seaside was the apple dumpling? (baked apple in a pie crust) I got fresh out of the oven at a roadside fruit and vegetable stand. The lady used a Granny Smith apple - cored and peeled, covered in a pie crust in sort of a tulip shape, and baked. Drizzled apple pie warm syrup over the top. It tasted like brown sugar, cinnamon, maybe some honey and whatever other spices go in an apple pie. I had the hot apple cider, a crunchy Pink Lady and the baked apple...yum. She was playing classical music on the radio - it was nice and warm inside. Nice break and my bike fired right up after the stop. I think I may have just not held the starter button long enough before.
In Seaside I stayed at the Sandy Cove Inn for 50 dollars a night off-season rate. It was really nice. Lot's of decorations and it smelled really good. There is little grocery across the street that's open from 6 am to 9 pm and it's about a block and a half from the beach.
I thought this car had an interesting array of bumper stickers...
You can enlarge it on the Flickr page but the one on the right says, "destined to be an old lady with no regrets." Like it...
I think the silhouette of the fat guy is funny and what if the Hokey Pokey really is what it's all about?
On Friday I made a slow trip up to Astoria and then over to Longview and then zipped up I-5 and home. Sort of zipped, considering it was raining pretty good and the Friday traffic on the interstate was pretty bad in spots.
The trip was a lot of fun, sort of a survival trek at times with the wind and rain, getting used to a new bike ergonomics, the traffic - and other times just lovely with the sun and ocean and huge old trees. I can't wait to take the Connie out for her next trek.
_________________________________
Note to self - I'm going to get some highway bars fitted before my next long jaunt. At times my knees, hips, thighs were so sore, stiff I could barely straighten them out to keep the bike upright when I stopped. It's interesting getting off and on that bike when you are cold and stiff...sort of a hop and skip mount to get on and a lift your leg with your arms to get off. As long as I stopped to shake out the muscles and took some Tylenol I was okay. It would be a lot better on a warm day too - but having something to stretch my legs out a little on the bike would make traveling a lot more comfortable.
Sunday, February 21, 2010
Motorcycle Trip Highway 1 to 101 - CA, OR, WA
Tonight Big Sur, Monday Pacifica, Tuesday Klamath, Wednesday Seaside, Thursday Tacoma, Friday Everett. At least that's the plan - we'll see if things go according to plan.
Next time I'm going to have a tent and sleeping bag so I can take a little more time, but this time is going to be just fine.
View San Luis Obispo To Everett in a larger map
Wednesday, February 17, 2010
Edgar
This is a fairly rare moment when Edgar is relaxing. He's usually retrieving one of his toys so you can throw it again. We have to put the toys away around 8 pm so we can have a break. I'd read that Toy Fox Terriers like to play but I didn't realize until we got Edgar how much they like to play. The first thing he wants to do when I get home is fetch his rope or ball and he'll keep doing that until you stop throwing it.
Tuesday, February 16, 2010
California Dreamin / On The Road

I'm flying to San Luis Obispo, California Sunday and riding a motorcycle back home to Everett, Washington. The motorcycle I'm picking up is a 2001 Kawasaki Concours similar to the stock photo on the right.
View San Luis Obispo To Everett in a larger map
It's about a 1180 mile trip -
Sunday - San Luis Obispo to Deetjens Inn at Big Sur - 101 miles
Monday - Big Sur to Pacifica - 138 miles
Tuesday - Pacifica to Ravenwood Motel Klamath CA. - 348 miles
Wednesday - Klamath to Sandy Cove Inn at Seaside OR. - 368 miles
Thursday - Seaside to Tacoma WA. - 168 miles
Monday, February 15, 2010
Motorcycle Travel Costs
Saturday, February 13, 2010
Motorcycle Show in Downtown Everett - May 16th
Friday, February 12, 2010
BBC - Celtic Connections 2010 - Natalie Merchant
Her new album was seven years in the making and is based on poetry set to many different musical styles.
BBC - Celtic Connections 2010 - Natalie Merchant
She's giving a talk at TED2010 today that should be interesting.
I've always liked her style. Got to see her at Marymoor a few years ago and it was a great concert.
Thursday, February 04, 2010
Summer Road Trip - No Interstates
View Larger Map
Sunday, January 31, 2010
One Way To Lube a Motorcycle Clutch Cable
You can buy a special lubricator tool like this one, but I'm sort of cheap and I've seen people using those with a fair amount of mess/spray coming out rather going in the cable. I thought about going to the drugstore to see if I could buy a syringe with a long needle, but wasn't sure if that would work. I ended up using a ziplock baggie with one corner cut open and taped with electrical tape around the end of the cable.
Wednesday, January 20, 2010
It's a Little Snowy in New York
I had some good homemade pasta at the Little Venice Restaurant. The Little Venice started business 64 years ago in 1946 so you know it has something going for it.
It's about 31 F this morning with some light snow - but it doesn't feel nearly as cold as when it gets to 31 in the Seattle area. I wish I had some more time to explore the area - maybe a visit some spring, summer, or fall when the leaves are changing color.





